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2 November 2026

Sustainable aviation fuel technology

Sustainable aviation fuel is a cleaner alternative to traditional fossil fuels, learn more about its chemistry and production

Sustainable aviation fuel technology

Sustainable aviation fuel (SAF) is a type of fuel that is designed to reduce the environmental impact of air travel. SAF chemistry involves the conversion of renewable biomass into a fuel that can be used in aircraft engines. This process typically involves the use of hydrogenation and isomerization reactions to produce a fuel that is chemically equivalent to traditional fossil fuels.

The production of SAF typically involves one of three main pathways: HEFA (Hydrotreated Ester and Fatty Acid), ATJ (Alcohol to Jet), and Fischer-Tropsch. Each of these pathways has its own advantages and disadvantages, and the choice of pathway will depend on the specific feedstock and production conditions. Lifecycle emissions math is used to calculate the overall environmental impact of SAF production, from feedstock cultivation to fuel combustion.

Production Pathways

The HEFA pathway involves the conversion of vegetable oils and animal fats into a fuel that can be used in aircraft engines. This pathway is widely used due to its relatively low cost and high yield. The ATJ pathway, on the other hand, involves the conversion of alcohols into a fuel that can be used in aircraft engines. This pathway is still in the early stages of development, but it has the potential to produce a fuel that is even cleaner than traditional fossil fuels.

The Fischer-Tropsch pathway involves the conversion of biomass into a fuel that can be used in aircraft engines. This pathway is widely used in the production of diesel fuel, but it can also be used to produce jet fuel. Energy density is an important consideration in the production of SAF, as it affects the overall efficiency of the fuel. Blend limits are also an important consideration, as they affect the amount of SAF that can be blended with traditional fossil fuels.

Logistics and Certification

The logistics of SAF production and distribution are complex, and they require careful planning and coordination. ASTM D7566 is a standard that has been developed to certify the quality of SAF, and it is widely used in the industry. Certification is an important step in the production of SAF, as it ensures that the fuel meets the required standards for use in aircraft engines.

Evaluating New SAF Claims

When evaluating new SAF claims, it is important to consider the techno-economics of the production process. This includes the cost of feedstock, the efficiency of the production process, and the overall environmental impact of the fuel. Life cycle assessment is a tool that can be used to evaluate the overall environmental impact of SAF production, from feedstock cultivation to fuel combustion.

In order to assess realistic adoption timelines, it is necessary to consider the current state of the industry, as well as the potential barriers to adoption. Blend limits and logistics are two of the main barriers to adoption, as they affect the amount of SAF that can be used in aircraft engines and the complexity of the distribution network. However, with careful planning and coordination, it is possible to overcome these barriers and achieve widespread adoption of SAF.

Author

Beatrice Mitchell

Beatrice Mitchell, Manchester-rooted and classically elegant, famously commissioned a rebuttal series after a controversial council planning meeting in Stockport, insisting on community testimony. Holds a firm editorial line on accountability and narrative fairness, and collects vintage city planning maps as an idiosyncratic hobby.